China
Huixian, Henan
service1@hanhaicasting.com
+86 191 0373 1073
ISO 9001 & ISO 14001
Standards for the Mining Industry
Huixian, Henan
+86 191 0373 1073
Standards for the Mining Industry
Engineered for maximum productivity, our HPC series crushers feature a robust design with advanced hydraulic controls for easy operation and automatic overload protection. We specialize in high-performance crushing solutions that offer precise discharge adjustments, ensuring optimal product quality for mining, aggregate, and construction applications.
The HPC-Series Hydraulic Cone Crusher is engineered for secondary, tertiary, and fine crushing of hard and highly abrasive materials. Its advanced hydraulic cavity clearing and adjustment mechanism ensures maximum crushing efficiency and excellent cubical particle shape.
The hydraulic adjustment system allows for rapid and precise discharge gap control, optimizing output size and overall production yields. Furthermore, the robust cast steel frame structure and premium wear-resistant manganese liners ensure stable, reliable performance even under the most demanding continuous industrial operations.
Designed for seamless integration into complete crushing circuits, the HPC Cone Crusher works efficiently alongside primary crushers, vibrating screens, and conveyors in large-scale mining and aggregate production lines.
The HPC Hydraulic Cone Crusher operates on a continuous compression mechanism between a fixed cone (bowl liner) and an oscillating moving cone (mantle). Raw material is fed into the top of the crushing chamber and distributed evenly.
Driven by the motor, the eccentric sleeve rotates, causing the main shaft and the moving cone to gyrate. As the mantle swings closer to the bowl liner, the material is compressed, bent, and fractured. When the mantle swings away, the crushed material falls by gravity and is discharged from the bottom.
The advanced hydraulic system not only allows for rapid adjustment of the discharge gap to control the final particle size but also acts as an automatic overload protection mechanism, clearing uncrushable materials (like tramp iron) safely.
1. Material Feeding – Bulk material enters the crushing chamber continuously from the top feed hopper.
2. Eccentric Gyration – The motor drives the eccentric sleeve, forcing the mantle into a high-powered gyratory motion.
3. Continuous Crushing – Material is subjected to powerful, multi-directional compression between the mantle and bowl liner.
4. Hydraulic Adjustment – Hydraulic cylinders accurately control the bowl’s vertical position to define the final discharge size.
5. Overload Protection – The hydraulic system automatically releases tramp iron and resets the gap, ensuring uninterrupted production.
Top Feeding → Eccentric Gyration & Crushing → Hydraulic Discharge Control → Screening (Optional) → Automated Clearing
| Model | Cavity Type | Max Feeding Size (mm) | Minimum Output Size (mm) | Capacity (t/h) | Motor Power (kw) | Weight (t) | Overall Dimension (mm) |
|---|---|---|---|---|---|---|---|
| HPC200 | F2 (Extra Fine) | 75 | 10 | 90-190 | 160 | 13.4 | 2135×1750×1927 |
| HPC200 | F1 (Fine) | 95 | 13 | 120-200 | 160 | 13.4 | 2135×1750×1927 |
| HPC200 | M (Medium) | 125 | 16 | 140-220 | 160 | 13.4 | 2135×1750×1927 |
| HPC200 | C1 (Coarse) | 185 | 19 | 150-250 | 160 | 13.4 | 2135×1750×1927 |
| HPC200 | F2 (Extra Fine) | 80 | 10 | 110-240 | 160 | 13.4 | 2135×1750×1927 |
| HPC300 | F2 (Extra Fine) | 80 | 10 | 110-240 | 250 | 18.1 | 2725×2110×2182 |
| HPC300 | F1 (Fine) | 105 | 13 | 130-260 | 250 | 18.1 | 2725×2110×2182 |
| HPC300 | M (Medium) | 150 | 16 | 175-320 | 250 | 18.1 | 2725×2110×2182 |
| HPC300 | C1 (Coarse) | 230 | 25 | 220-440 | 250 | 18.1 | 2725×2110×2182 |
| HPC300 | C2 (Extra Coarse) | 230 | 25 | 220-440 | 250 | 18.1 | 2725×2110×2182 |
| HPC400 | F2 (Extra Fine) | 90 | 10 | 135-320 | 315 | 26 | 2975×2370×2495 |
| HPC400 | F1 (Fine) | 110 | 14 | 180-345 | 315 | 26 | 2975×2370×2495 |
| HPC400 | M (Medium) | 196 | 20 | 255-430 | 315 | 26 | 2975×2370×2495 |
| HPC400 | C1 (Coarse) | 251 | 25 | 295-560 | 315 | 26 | 2975×2370×2495 |
| HPC400 | C2 (Extra Coarse) | 295 | 30 | 300-630 | 315 | 26 | 2975×2370×2495 |
| HPC500 | F2 (Extra Fine) | 135 | 16 | 280-455 | 400 | 37 | 3447×2830×2977 |
| HPC500 | F1 (Fine) | 150 | 18 | 300-520 | 400 | 37 | 3447×2830×2977 |
| HPC500 | M (Medium) | 210 | 22 | 345-605 | 400 | 37 | 3447×2830×2977 |
| HPC500 | C1 (Coarse) | 250 | 30 | 445-805 | 400 | 37 | 3447×2830×2977 |
| HPC500 | C2 (Extra Coarse) | 330 | 38 | 445-855 | 400 | 37 | 3447×2830×2977 |
Customization Options: Our engineering team provides tailored solutions to meet your specific site requirements. This includes custom IEC/NEMA motors (e.g., ABB, Siemens), premium high-manganese steel liners, localized electrical configurations, and fully automated lubrication and CSS (Closed Side Setting) control systems.
High Crushing Efficiency: Optimized crushing cavity and high eccentric speed deliver exceptional throughput and productivity.
Superior Product Shape: Utilizing interparticle crushing action to ensure excellent, uniform cubical particle shape with minimal flakiness.
Advanced Hydraulic System: Features automated cavity clearing and overload protection, significantly reducing maintenance downtime.
Heavy-Duty Durability: Constructed with a robust cast steel frame and premium high-manganese liners for extended service life in severe conditions.
Secondary and tertiary crushing of hard and abrasive ores (e.g., granite, basalt, iron ore, copper ore)
High-grade aggregate production for highways, railways, and construction projects
Large-scale metallic and non-metallic mineral processing plants
Metallurgical slag crushing and industrial solid waste recycling
For optimal system performance, the HPC Hydraulic Cone Crusher is typically integrated with:
Primary Jaw Crusher for initial large-scale material reduction
Vibrating Screen for precise closed-circuit particle classification
Belt Conveyors for continuous and smooth material transfer
Centralized PLC Control System for automated monitoring and operation
Configuration: aw Crusher → HPC Cone Crusher → Vibrating Screen → Stockpile
Description: Ideal for medium-to-hard rock crushing, effectively reducing primary crushed material into standardized aggregate sizes.
Configuration: Secondary Cone Crusher → HPC Cone Crusher (Fine Cavity) → Vibrating Screen → Stockpile
Description: Designed for high-yield production of fine aggregates and artificial sand from highly abrasive materials.
Configuration: HPC Cone Crusher → Vibrating Screen → Oversize Return to Cone Crusher
Description: Maximizes product uniformity and strictly controls top size by automatically recycling oversized material back into the crushing chamber.
Hydraulic Overload Protection: Automatically passes uncrushable tramp iron safely, preventing catastrophic mechanical damage.
Automated Lubrication System: Interlocked monitoring of oil temperature, pressure, and flow to ensure the main bearings are always protected.
Premium Alloy Castings: Main frame and internal moving components are manufactured from high-strength cast steel for extreme durability.
ISO/CE Certified Manufacturing: Every crusher undergoes rigorous factory load testing and ultrasonic flaw detection before delivery.
Provide your material specifications and production targets.
Our engineers will recommend the most suitable model and configuration within 24–48 hours.
Material Type • Feed Size • Required Capacity • Output Size
