Broyeur à marteaux PC

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Broyeur à marteaux PC

High-efficiency impact crushing equipment designed for medium-hard and brittle materials, delivering a high crushing ratio and uniform particle size.

Utilizing high-speed rotary hammers, our PC Hammer Crusher delivers reliable and cost-effective material reduction for limestone, coal, metallurgy, and construction applications. Engineered for durability, it features a robust structural design, a high-capacity grinding chamber, and premium wear-resistant parts. This ensures continuous operation, minimizes downtime, and simplifies routine maintenance for maximum industrial productivity.

PC-HAMMER-CRUSHER

Aperçu du produit

The PC-Series Hammer Crusher is engineered for the efficient primary and secondary crushing of medium-hard and brittle materials. Its high-speed rotary impact mechanism ensures a high crushing ratio, allowing for significant particle size reduction in a single stage.

The adjustable grate gap design allows for precise output size control, making it highly adaptable for applications requiring uniform material grading. The heavy-duty frame structure, combined with wear-resistant alloy hammerheads and impact plates, ensures stable performance and extended service life under continuous industrial operation.

Designed for seamless integration into material processing systems, the PC Hammer Crusher works efficiently alongside feeders, conveyors, and screening equipment in mining, metallurgy, and cement production lines.

Meilleur pour :

Broyeur à marteaux PC

Principe de fonctionnement

The PC Hammer Crusher operates based on a high-speed rotary impact mechanism. When raw material enters the crushing chamber, it is immediately struck by the rapidly rotating hammerheads attached to the main rotor. 

The initial impact shatters the material, propelling it at high velocity against the impact plates inside the casing for secondary fragmentation. The material continues to be crushed through repeated collisions between the hammers, the impact plates, and the material itself.

Finally, material smaller than the gaps in the bottom grate is discharged as the final product. Larger pieces remain in the crushing zone to undergo further impact and grinding until they reach the required output size.

  • Alimentation en matériaux – Bulk material enters the crushing zone through the upper feed opening. 

  • Impact à grande vitesse – The rapidly rotating rotor drives the hammers to strike the incoming material with immense kinetic energy. 

  • Collision secondaire – The shattered material is thrown against the rugged impact plates for further size reduction. 

  • Grate Discharge – Material is crushed continuously until it is small enough to pass through the bottom grate bars, determining the final size. 

  • Stable Continuous Operation – The heavy-duty rotor provides high inertia, ensuring smooth and uninterrupted crushing performance. 

Broyeur à marteaux PC

Feeding → High-Speed Impact → Grate Discharge → Screening (Optional) → Maintenance Access

Spécifications techniques

ModèleTaille maximale d'alimentation (mm)Taille de sortie (mm)Capacité (t/h)Puissance du moteur (kw)Poids (t)
PC400×300100<153-10110.86
PC600×400120<158-15221.55
PC800×600150<2010-40553.1
PC1000×800200<3016-65906.2
PC1000×1000300<4030-901108.8
PC1200×1000350<4045-11013211.5
PC1250×1250350<4065-14018517.9
PC1400×1400400<4090-20028035.2
PC1600×1600400<40150-30048041

Options de personnalisation : Our engineering team can accommodate specific operational requirements, including custom IEC/NEMA motor brands (ABB, Siemens), specialized high-chromium or bimetal composite hammerheads, localized voltage standards, and customized grate bar designs for specific discharge requirements.

* Note : Final production parameters depend on the specific material’s compressive strength, bulk density, moisture content, and the selected grate gap setting.

Avantages en termes de performances et de conception

  • High Crushing Ratio: Achieves significant size reduction in a single stage, simplifying the crushing circuit and lowering investment costs. 

  • Compact & Robust Design: A simplified internal structure paired with a heavy-duty housing ensures reliable operation and minimizes floor space requirements. 

  • Uniform Product Size: The adjustable grate gap delivers a consistent, well-graded cubical particle shape with minimal flakes. 

  • Entretien facile : Quick-opening access doors and highly accessible wear parts (like hammerheads and grates) significantly reduce maintenance downtime.

Applications et configurations recommandées

Applications typiques

  • Limestone, coal, and gypsum processing in cement and power plants 

  • Crushing of medium-hard and brittle materials in metallurgy and chemical industries 

  • Secondary crushing in medium-scale mining operations 

  • Aggregate production and construction waste recycling

Configuration recommandée du système

For optimal system performance, the Broyeur à marteaux PC is typically integrated with:

  • Vibrating feeder for regulated material feeding 

  • Belt conveyor for smooth discharge handling 

  • Screening equipment for precise particle size classification 

  • Optional dust collection system for environmental compliance

Configurations de lignes recommandées

Single-Stage Crushing Setup

  • Configuration : Vibrating Feeder → PC Hammer Crusher → Vibrating Screen → Belt Conveyor

  • Description: Ideal for medium-hard and brittle materials like limestone and coal, achieving high size reduction in a single step to save investment costs.

Installation de concassage secondaire

  • Configuration : Primary Jaw Crusher → PC Hammer Crusher → Vibrating Screen → Belt Conveyor

  • Description: Recommended for materials with larger initial feed sizes that require a two-stage reduction process for optimal final grading.

Closed-Circuit Setup

  • Configuration : PC Hammer Crusher → Vibrating Screen → Return Conveyor (for oversize) → Final Stockpile

  • Description: Ensures strict final particle size control by automatically returning oversized material back to the crusher chamber for re-processing.

Sécurité et assurance qualité

  • Rotor Dynamic Balancing: Each rotor undergoes strict dynamic balancing to ensure low vibration, reduced bearing wear, and stable high-speed operation. 

  • Heavy-Duty Overload Protection: Designed to prevent catastrophic motor and rotor damage in the event uncrushable materials (like tramp iron) enter the chamber.

  • Premium Wear Materials: Rotors and hammerheads are cast from high-chromium or specialized alloys for exceptional impact resistance and extended service life.

  • ISO Certified Manufacturing: Strict quality control protocols applied from raw metallurgical casting to final assembly and factory load testing.

Questions fréquemment posées sur l'ingénierie

What materials are best suited for the PC Hammer Crusher?

It is exceptionally effective for crushing medium-hard and brittle materials with a compressive strength of less than 150 MPa, such as limestone, coal, gypsum, chalk, and shale.

How do I adjust the final output particle size?

The final product size is determined by the spacing of the bottom grate bars. You can easily adjust the output gradation by replacing the grate with different gap settings to meet your specific project requirements.

What are the main wear parts, and how easy are they to replace?

The primary wear parts are the hammerheads, impact plates, and grate bars. While lifespan depends on material abrasiveness, our crusher features quick-access inspection doors that make part replacement fast, safe, and minimize operational downtime.

Prêt à optimiser la performance de votre ligne ?

Fournissez vos spécifications de matériaux et vos objectifs de production.
Nos ingénieurs recommanderont le modèle et la configuration les plus appropriés dans un délai de 24 à 48 heures.

Type de matériau - Taille de l'alimentation - Capacité requise - Taille de la sortie