China
Huixian, Henan
service1@hanhaicasting.com
+86 191 0373 1073
ISO 9001 & ISO 14001
Normas para la industria minera
Huixian, Henan
+86 191 0373 1073
Normas para la industria minera
Utilizing high-speed rotary hammers, our PC Hammer Crusher delivers reliable and cost-effective material reduction for limestone, coal, metallurgy, and construction applications. Engineered for durability, it features a robust structural design, a high-capacity grinding chamber, and premium wear-resistant parts. This ensures continuous operation, minimizes downtime, and simplifies routine maintenance for maximum industrial productivity.
The PC-Series Hammer Crusher is engineered for the efficient primary and secondary crushing of medium-hard and brittle materials. Its high-speed rotary impact mechanism ensures a high crushing ratio, allowing for significant particle size reduction in a single stage.
The adjustable grate gap design allows for precise output size control, making it highly adaptable for applications requiring uniform material grading. The heavy-duty frame structure, combined with wear-resistant alloy hammerheads and impact plates, ensures stable performance and extended service life under continuous industrial operation.
Designed for seamless integration into material processing systems, the PC Hammer Crusher works efficiently alongside feeders, conveyors, and screening equipment in mining, metallurgy, and cement production lines.
The PC Hammer Crusher operates based on a high-speed rotary impact mechanism. When raw material enters the crushing chamber, it is immediately struck by the rapidly rotating hammerheads attached to the main rotor.
The initial impact shatters the material, propelling it at high velocity against the impact plates inside the casing for secondary fragmentation. The material continues to be crushed through repeated collisions between the hammers, the impact plates, and the material itself.
Finally, material smaller than the gaps in the bottom grate is discharged as the final product. Larger pieces remain in the crushing zone to undergo further impact and grinding until they reach the required output size.
Alimentación de material – Bulk material enters the crushing zone through the upper feed opening.
Impacto a alta velocidad – The rapidly rotating rotor drives the hammers to strike the incoming material with immense kinetic energy.
Colisión secundaria – The shattered material is thrown against the rugged impact plates for further size reduction.
Grate Discharge – Material is crushed continuously until it is small enough to pass through the bottom grate bars, determining the final size.
Stable Continuous Operation – The heavy-duty rotor provides high inertia, ensuring smooth and uninterrupted crushing performance.
Feeding → High-Speed Impact → Grate Discharge → Screening (Optional) → Maintenance Access
| Modelo | Tamaño máximo de alimentación (mm) | Tamaño de salida (mm) | Capacidad (t/h) | Potencia del motor (kw) | Peso (t) |
|---|---|---|---|---|---|
| PC400×300 | 100 | <15 | 3-10 | 11 | 0.86 |
| PC600×400 | 120 | <15 | 8-15 | 22 | 1.55 |
| PC800×600 | 150 | <20 | 10-40 | 55 | 3.1 |
| PC1000×800 | 200 | <30 | 16-65 | 90 | 6.2 |
| PC1000×1000 | 300 | <40 | 30-90 | 110 | 8.8 |
| PC1200×1000 | 350 | <40 | 45-110 | 132 | 11.5 |
| PC1250×1250 | 350 | <40 | 65-140 | 185 | 17.9 |
| PC1400×1400 | 400 | <40 | 90-200 | 280 | 35.2 |
| PC1600×1600 | 400 | <40 | 150-300 | 480 | 41 |
Opciones de personalización: Our engineering team can accommodate specific operational requirements, including custom IEC/NEMA motor brands (ABB, Siemens), specialized high-chromium or bimetal composite hammerheads, localized voltage standards, and customized grate bar designs for specific discharge requirements.
Alta relación de trituración: Achieves significant size reduction in a single stage, simplifying the crushing circuit and lowering investment costs.
Compact & Robust Design: A simplified internal structure paired with a heavy-duty housing ensures reliable operation and minimizes floor space requirements.
Uniform Product Size: The adjustable grate gap delivers a consistent, well-graded cubical particle shape with minimal flakes.
Fácil mantenimiento: Quick-opening access doors and highly accessible wear parts (like hammerheads and grates) significantly reduce maintenance downtime.
Limestone, coal, and gypsum processing in cement and power plants
Crushing of medium-hard and brittle materials in metallurgy and chemical industries
Secondary crushing in medium-scale mining operations
Aggregate production and construction waste recycling
Para un rendimiento óptimo del sistema, el Trituradora de martillos PC suele integrarse con:
Vibrating feeder for regulated material feeding
Belt conveyor for smooth discharge handling
Screening equipment for precise particle size classification
Sistema opcional de recogida de polvo para el cumplimiento de la normativa medioambiental
Configuración: Vibrating Feeder → PC Hammer Crusher → Vibrating Screen → Belt Conveyor
Descripción: Ideal for medium-hard and brittle materials like limestone and coal, achieving high size reduction in a single step to save investment costs.
Configuración: Primary Jaw Crusher → PC Hammer Crusher → Vibrating Screen → Belt Conveyor
Descripción: Recommended for materials with larger initial feed sizes that require a two-stage reduction process for optimal final grading.
Configuración: PC Hammer Crusher → Vibrating Screen → Return Conveyor (for oversize) → Final Stockpile
Descripción: Ensures strict final particle size control by automatically returning oversized material back to the crusher chamber for re-processing.
Rotor Dynamic Balancing: Each rotor undergoes strict dynamic balancing to ensure low vibration, reduced bearing wear, and stable high-speed operation.
Heavy-Duty Overload Protection: Designed to prevent catastrophic motor and rotor damage in the event uncrushable materials (like tramp iron) enter the chamber.
Premium Wear Materials: Rotors and hammerheads are cast from high-chromium or specialized alloys for exceptional impact resistance and extended service life.
ISO Certified Manufacturing: Strict quality control protocols applied from raw metallurgical casting to final assembly and factory load testing.
Facilite sus especificaciones de material y objetivos de producción.
Nuestros ingenieros le recomendarán el modelo y la configuración más adecuados en un plazo de 24 a 48 horas.
Tipo de material - Tamaño de alimentación - Capacidad requerida - Tamaño de salida
