ЩЕКОВАЯ ДРОБИЛКА ЕВРОПЕЙСКОГО ТИПА

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ЩЕКОВАЯ ДРОБИЛКА ЕВРОПЕЙСКОГО ТИПА

Advanced primary crushing technology featuring a V-shaped cavity and hydraulic adjustment for maximum efficiency and durability in the toughest rock and ore applications.

Engineered for the most demanding crushing environments, the PEW series features a robust cast-steel assembly and a heavy-duty eccentric shaft for unparalleled reliability. Its optimized kinematic parameters provide a high crushing ratio and excellent capacity. The innovative hydraulic wedge discharge system allows for quick, safe, and precise adjustments, minimizing downtime. It is the ideal choice for mining, quarrying, and aggregate production.

ЩЕКОВАЯ ДРОБИЛКА ЕВРОПЕЙСКОГО ТИПА

Обзор продукции

The Heavy-Duty Jaw Crusher is engineered for primary and secondary crushing of hard, abrasive rocks and minerals. Its deep, V-shaped crushing chamber and powerful toggle mechanism ensure a high crushing ratio and maximum size reduction with exceptional operational efficiency. 

Featuring a robust cast steel frame and premium high-manganese wear plates, this crusher is built to withstand continuous industrial operation in the harshest environments. The easily adjustable discharge opening provides precise control over the final product size, making it highly versatile for various project requirements. 

Designed for seamless integration into complete crushing plants, this jaw crusher serves as a highly reliable primary reduction stage, working efficiently with feeders, conveyors, and subsequent secondary crushers in mining, quarrying, and aggregate production lines.

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ЩЕКОВАЯ ДРОБИЛКА ЕВРОПЕЙСКОГО ТИПА

Принцип работы

The Jaw Crusher operates on a highly effective compression crushing principle. The crushing chamber consists of a stationary jaw plate and a movable jaw plate, forming a V-shaped cavity where the size reduction takes place. 

Power is transmitted from the motor via V-belts to the heavy-duty flywheel, driving the eccentric shaft. As the eccentric shaft rotates, it forces the movable jaw to swing periodically towards and away from the stationary jaw.

When the movable jaw advances, the material is forcefully compressed, crushed, and split. When the jaw retreats, the crushed material falls by gravity through the adjustable discharge opening at the bottom, ensuring a continuous and steady production flow.

1.Material Feeding – Bulk material enters the V-shaped crushing chamber from the wide top opening. 

2.Eccentric Motion – The motor drives the eccentric shaft, transferring powerful kinetic energy to the movable jaw. 

3.Compression Crushing – The movable jaw forcefully presses the material against the fixed jaw, fracturing it under high pressure. 

4.Gravity Discharge – As the movable jaw retracts, the properly sized material drops and exits the crushing zone. 

5.Gap Adjustment – A mechanical or hydraulic adjustment system defines the bottom discharge gap, controlling the final product size.

ЩЕКОВАЯ ДРОБИЛКА ЕВРОПЕЙСКОГО ТИПА

Feeding → Compression Crushing → Gravity Discharge → Screening (Optional) → Final Product

Технические характеристики

МодельРазмер загрузочного отверстия (мм)Максимальный размер подачи (мм)Регулируемый диапазон выхода (мм)Производительность (т/ч)Мощность двигателя (кВт)Вес (т)Габаритные размеры (мм)
PEW180×1300180×130015010-3012-3530-3761320×2150×1175
PEW250×1000250×100022020-4015-5030-375.91400×1850×1310
PEW250×1200250×120022020-4018-6037-4571400×2050×1310
PEW400×600400×60035035-8515-7037-4581920×1460×1840
PEW760×1100760×110064075-200150-310110-132242950×2360×2760
PEW860×1100860×1100720100-225200-420132-160323300×2320×3120
PEW1100×12001100×1200930150-375300-600185-20059.24140×2660×3560

Варианты настройки: We offer tailored solutions to meet your specific operational requirements, including premium motor configurations (e.g., ABB, Siemens), specialized jaw plate tooth profiles (standard, corrugated, or heavy-duty manganese), localized electrical standards, and integrated hydraulic wedge CSS (Closed Side Setting) adjustment systems for effortless operation.

* Примечание: Note: The capacity and production parameters listed above are approximate values based on standard crushing conditions. Actual performance will vary depending on the feed material’s compressive strength, abrasiveness, bulk density, moisture content, and the required closed side setting (CSS).

Преимущества производительности и дизайна

  • V-shaped Crushing Cavity: Deep crushing chamber without dead zones significantly increases feeding capacity and overall output.

  • Hydraulic Wedge Adjustment: Replaces old-fashioned shim plates, making discharge opening adjustments faster, safer, and more precise. 

  • Heavy-Duty Construction: High-quality cast steel components and a robust eccentric shaft guarantee long-lasting durability in harsh conditions.

  • High Crushing Ratio: Optimized kinematics ensure aggressive crushing action, maximizing size reduction efficiency.

Области применения и рекомендуемые конфигурации

Типовые применения

  • Primary crushing of hard and abrasive rocks (e.g., granite, basalt, quartzite)

  • Heavy-duty ore processing in metallurgical and mining operations 

  • Large-scale aggregate and gravel production for construction projects 

  • Recycling of concrete, asphalt, and construction demolition waste

Рекомендуемая конфигурация системы

For optimal system performance, the PEW Jaw Crusher is typically integrated with:

  • Vibrating grizzly feeder for regulated material feeding and pre-screening

  • Belt conveyor for smooth discharge handling to the next stage

  • Secondary crushers (e.g., Cone or Impact Crushers) for further size reduction 

  • Optional dust collection system for environmental compliance

Рекомендуемые конфигурации линий

Установка первичного дробления

  • Конфигурация: Vibrating Feeder → PEW Jaw Crusher → Belt Conveyor → Stockpile

  • Recommended for standalone primary crushing operations, handling large feed sizes and demolition debris efficiently.

Two-Stage Crushing System

  • Конфигурация: Feeder → PEW Jaw Crusher → Cone / Impact Crusher → Vibrating Screen

  • Recommended for medium-to-fine aggregate production in quarries and mining, ensuring controlled output gradation.

Complete Closed-Circuit Plant

  • Конфигурация: Feeder → PEW Jaw Crusher → Cone Crusher → Screen → VSI (Sand Maker) → Product Bins

  • Recommended for large-scale, high-grade commercial aggregate production requiring strict cubic shape and uniform sizing.

Безопасность и обеспечение качества

  • Защита от перегрузки: The heavy-duty toggle plate acts as a safety fuse, automatically breaking to protect the main machine if uncrushable material (like iron tramp) enters the cavity.

  • Certified Manufacturing: Manufactured under strict ISO 9001/CE quality management systems, ensuring reliable and globally compliant performance.

  • Non-Destructive Testing (NDT): All critical cast-steel components and the eccentric shaft undergo rigorous ultrasonic and magnetic particle inspections for structural integrity.

  • Operational Safety Design: Equipped with fully enclosed heavy-duty flywheel guards and accessible lubrication points to ensure operator safety during maintenance.

Часто задаваемые инженерные вопросы

What makes the PEW series different from standard PE jaw crushers?

The PEW series features an optimized V-shaped crushing cavity for higher capacity, heavy-duty cast steel bearing housings for extreme durability, and an advanced hydraulic wedge adjustment system instead of traditional shims, making gap setting significantly faster and safer.

How often do I need to replace the high-manganese jaw plates?

Lifespan heavily depends on the feed material's abrasiveness (e.g., silica content) and hardness. Our premium manganese plates typically last 3 to 6 months in normal hard-rock conditions. Symmetrical jaw plates can also be flipped top-to-bottom to maximize their wear life.

Can the electrical configurations be customized for my region?

Absolutely. We can configure the motor and control panels to meet your localized voltage, frequency (e.g., 50Hz/60Hz), and industrial standards. We also offer premium global motor brands like ABB or Siemens upon request for seamless integration.

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