Trituradora de mandíbulas PE

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Trituradora de mandíbulas PE

Precision-engineered for high-capacity primary crushing, delivering extended operational lifespans in the most demanding industrial environments.

Engineered for maximum durability, our PE Jaw Crushers feature a deep, symmetrical crushing chamber to maximize feed size and output. Built with heavy-duty cast steel components and a high-strength forged eccentric shaft, they provide exceptional crushing force and reliable performance for mining, quarrying, and aggregate applications.

Trituradora de mandíbulas PE

Productos

Maximize your product quality and minimize waste with the PG-Series Roller Crusher. Specifically designed for secondary and fine crushing of brittle to medium-hard materials, its dual-roller technology crushes precisely, preventing over-pulverization and delivering a highly uniform final product.

Built for demanding industrial environments, it features extreme-duty wear parts and an intuitive adjustable gap system, allowing you to instantly dial in your required aggregate size. Whether in a cement plant or a coal processing facility, the PG-Series drops seamlessly into your existing workflow to boost overall plant efficiency.

Key Advantages:

Trituradora de mandíbulas PE

How It Works

The core of the PG Roller Crusher is its high-efficiency dual-roller compression system. Material is gripped by the friction of the counter-rotating rollers and forcibly drawn into the crushing cavity.

Once inside, the material is systematically crushed and fractured under extreme inward pressure. By simply adjusting the gap between these rollers, operators maintain absolute control over the final product size—guaranteeing uniform output and minimizing material waste from over-crushing.

Unlike high-speed impact crushers, our low-speed compression technology operates smoothly, significantly cutting down on structural vibration, noise, and airborne dust.

Step-by-Step Operation:

  1. Feed Intake: Raw material drops into the top feed opening, entering the heavy-duty crushing zone.

  2. Active Gripping: Counter-rotating rollers grip the material, pulling it downward into the pinch point.

  3. Powerful Compression: Extreme pressure fractures the rock progressively without excessive pulverization.

  4. Precision Sizing: The adjustable roller gap strictly dictates the maximum size of the discharged product.

  5. Continuous Output: Synchronized drive mechanisms maintain steady roller speed for non-stop, reliable processing.

Trituradora de mandíbulas PE

Continuous Feeding→Dual-Roller Compression →Controlled Discharge → Screening & Grading → Final Product

Especificaciones técnicas

ModeloTamaño de la abertura de alimentación (mm)Tamaño máximo de alimentación (mm)Rango ajustable de salida (mm)Capacidad (t/h)Potencia del motor (kw)Peso (t)Dimensión total (mm)
PE250×400250×40020020-505-20152.81430×1310×1340
PE400×600400×60035040-10015-6030-376.81700×1732×1653
PE500×750500×75042550-15040-11045-5511.22035×1982×1877
PE600×900600×90050055-16060-15055-7516.52290×2260×2370
PE750×1060750×106063080-150110-25090-110292655×2320×3110
PE900×1200900×120075095-160150-350110-13254.53789×2826×3870
PE1000×12001000×1200850105-185150-450132-16056.53900×3150×3700
PE1200×15001200×15001000150-300400-800220-25099.64900×3150×3700
PEX150×250150×25012510-401-35.50.95896×745×935
PEX250×400250×40020025-6015-257.51.61205×748×1027
PEX250×750250×75021025-6016-257.53.61667×1436×1272
PEX250×1200250×120021025-6020-60116.81964×1550×1334
PEX300×1300300×130025020-9030-10555-7512.12050×2270×1750

Opciones de personalización: Our engineering team can tailor equipment to your site’s exact needs. Options include premium IEC/NEMA motors (e.g., ABB, Siemens), custom high-manganese wear parts, localized electrical configurations, and automated lubrication or CSS (Closed Side Setting) adjustment systems.

* Nota: Actual capacity and performance parameters will vary based on the feed material’s compressive strength, bulk density, moisture content, and your desired output gradation.

Ventajas de rendimiento y diseño

  • Precise Size Control: Easily adjustable roller gap ensures uniform particle distribution.

  • Minimal Over-Crushing: Low-speed compression mechanism significantly reduces dust and unwanted fines.

  • Heavy-Duty Durability: Engineered with high-strength alloy rollers and a rugged frame for extended service life.

  • Stable Operation: Inherently balanced design results in low vibration and reduced noise levels.

Aplicaciones y configuraciones recomendadas

Aplicaciones típicas

  • Secondary crushing of limestone and clinker in cement production lines.

  • Coal, coke, and slag processing in industrial plants.

  • Secondary and fine crushing in medium-to-large mining operations.

  • Aggregate production requiring strictly controlled particle size.

Configuración recomendada del sistema

For optimal system performance, the PG Roller Crusher is typically integrated with:

  • Alimentador vibrante for regulated, steady material feeding.

  • Cinta transportadora for smooth discharge handling.

  • Criba vibratoria for accurate particle size classification.

  • Sistema opcional de recogida de polvo for strict environmental compliance.

Configuraciones de línea recomendadas

Standard Secondary Crushing

  • Configuración: Jaw Crusher →PG Roller Crusher→Vibrating Screen →Stockpile

  • Descripción: Ideal for reducing medium-hard ores and aggregates to uniform smaller sizes after primary crushing. Suitable for feed sizes ≤100mm.

Fine Crushing Circuit

  • Configuración: Hopper & Feeder → PG Roller Crusher → High-Frequency Screen → Conveyor

  • Descripción: Recommended for generating fine aggregates, crushed sand, or preparing raw feed for grinding mills with minimal dust generation.

Cement & Slag Processing

  • Configuración: Material Silo → PG Roller Crusher → Bucket Elevator → Storage Bin

  • Descripción: Optimized for handling brittle materials like clinker and slag, maximizing product yield without over-pulverizing the material.

Seguridad y garantía de calidad

  • Protección contra sobrecargas: Equipped with spring or hydraulic safety mechanisms to protect the rollers from uncrushable materials (e.g., tramp iron).

  • ISO Certified Manufacturing: Built under strict industrial quality control standards ensuring high reliability and structural integrity.

  • Operator Safety Focus: Features fully enclosed drive guards and easily accessible emergency stop systems for a secure working environment.

  • Wear Part Guarantee: High-manganese alloy rollers undergo rigorous metallurgical testing for maximum wear resistance and extended lifespan.

Preguntas frecuentes sobre ingeniería

How do I adjust the final output size?

The discharge size is easily controlled by adjusting the gap between the two counter-rotating rollers. This can be done manually via a mechanical threaded rod or automatically using our optional hydraulic adjustment system.

What happens if uncrushable metal enters the machine?

The PG series features an automatic safety retreat system. If tramp iron enters the chamber, the spring or hydraulic mechanism allows one roller to temporarily yield, letting the metal pass before instantly returning to its set position.

Can this crusher handle wet or sticky materials?

While it performs best with dry and brittle materials, it can process ores with low moisture content. For stickier applications, we can custom-fit specialized roller scrapers to prevent material build-up and ensure continuous operation.

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Tipo de material - Tamaño de alimentación - Capacidad requerida - Tamaño de salida