China
Huixian, Henan
service1@hanhaicasting.com
+86 191 0373 1073
ISO 9001 & ISO 14001
Standards for the Mining Industry
Huixian, Henan
+86 191 0373 1073
Standards for the Mining Industry
Engineered for maximum durability, our PE Jaw Crushers feature a deep, symmetrical crushing chamber to maximize feed size and output. Built with heavy-duty cast steel components and a high-strength forged eccentric shaft, they provide exceptional crushing force and reliable performance for mining, quarrying, and aggregate applications.
Maximize your product quality and minimize waste with the PG-Series Roller Crusher. Specifically designed for secondary and fine crushing of brittle to medium-hard materials, its dual-roller technology crushes precisely, preventing over-pulverization and delivering a highly uniform final product.
Built for demanding industrial environments, it features extreme-duty wear parts and an intuitive adjustable gap system, allowing you to instantly dial in your required aggregate size. Whether in a cement plant or a coal processing facility, the PG-Series drops seamlessly into your existing workflow to boost overall plant efficiency.
The core of the PG Roller Crusher is its high-efficiency dual-roller compression system. Material is gripped by the friction of the counter-rotating rollers and forcibly drawn into the crushing cavity.
Once inside, the material is systematically crushed and fractured under extreme inward pressure. By simply adjusting the gap between these rollers, operators maintain absolute control over the final product size—guaranteeing uniform output and minimizing material waste from over-crushing.
Unlike high-speed impact crushers, our low-speed compression technology operates smoothly, significantly cutting down on structural vibration, noise, and airborne dust.
Step-by-Step Operation:
Feed Intake: Raw material drops into the top feed opening, entering the heavy-duty crushing zone.
Active Gripping: Counter-rotating rollers grip the material, pulling it downward into the pinch point.
Powerful Compression: Extreme pressure fractures the rock progressively without excessive pulverization.
Precision Sizing: The adjustable roller gap strictly dictates the maximum size of the discharged product.
Continuous Output: Synchronized drive mechanisms maintain steady roller speed for non-stop, reliable processing.
Continuous Feeding→Dual-Roller Compression →Controlled Discharge → Screening & Grading → Final Product
| Model | Feed Opening Size (mm) | Max Feeding Size (mm) | Adjustable Range of Outlet (mm) | Capacity (t/h) | Motor Power (kw) | Weight (t) | Overall Dimension (mm) |
|---|---|---|---|---|---|---|---|
| PE250×400 | 250×400 | 200 | 20-50 | 5-20 | 15 | 2.8 | 1430×1310×1340 |
| PE400×600 | 400×600 | 350 | 40-100 | 15-60 | 30-37 | 6.8 | 1700×1732×1653 |
| PE500×750 | 500×750 | 425 | 50-150 | 40-110 | 45-55 | 11.2 | 2035×1982×1877 |
| PE600×900 | 600×900 | 500 | 55-160 | 60-150 | 55-75 | 16.5 | 2290×2260×2370 |
| PE750×1060 | 750×1060 | 630 | 80-150 | 110-250 | 90-110 | 29 | 2655×2320×3110 |
| PE900×1200 | 900×1200 | 750 | 95-160 | 150-350 | 110-132 | 54.5 | 3789×2826×3870 |
| PE1000×1200 | 1000×1200 | 850 | 105-185 | 150-450 | 132-160 | 56.5 | 3900×3150×3700 |
| PE1200×1500 | 1200×1500 | 1000 | 150-300 | 400-800 | 220-250 | 99.6 | 4900×3150×3700 |
| PEX150×250 | 150×250 | 125 | 10-40 | 1-3 | 5.5 | 0.95 | 896×745×935 |
| PEX250×400 | 250×400 | 200 | 25-60 | 15-25 | 7.5 | 1.6 | 1205×748×1027 |
| PEX250×750 | 250×750 | 210 | 25-60 | 16-25 | 7.5 | 3.6 | 1667×1436×1272 |
| PEX250×1200 | 250×1200 | 210 | 25-60 | 20-60 | 11 | 6.8 | 1964×1550×1334 |
| PEX300×1300 | 300×1300 | 250 | 20-90 | 30-105 | 55-75 | 12.1 | 2050×2270×1750 |
Customization Options: Our engineering team can tailor equipment to your site’s exact needs. Options include premium IEC/NEMA motors (e.g., ABB, Siemens), custom high-manganese wear parts, localized electrical configurations, and automated lubrication or CSS (Closed Side Setting) adjustment systems.
Precise Size Control: Easily adjustable roller gap ensures uniform particle distribution.
Minimal Over-Crushing: Low-speed compression mechanism significantly reduces dust and unwanted fines.
Heavy-Duty Durability: Engineered with high-strength alloy rollers and a rugged frame for extended service life.
Stable Operation: Inherently balanced design results in low vibration and reduced noise levels.
Secondary crushing of limestone and clinker in cement production lines.
Coal, coke, and slag processing in industrial plants.
Secondary and fine crushing in medium-to-large mining operations.
Aggregate production requiring strictly controlled particle size.
For optimal system performance, the PG Roller Crusher is typically integrated with:
Vibrating feeder for regulated, steady material feeding.
Belt conveyor for smooth discharge handling.
Vibrating screen for accurate particle size classification.
Optional dust collection system for strict environmental compliance.
Configuration: Jaw Crusher →PG Roller Crusher→Vibrating Screen →Stockpile
Description: Ideal for reducing medium-hard ores and aggregates to uniform smaller sizes after primary crushing. Suitable for feed sizes ≤100mm.
Configuration: Hopper & Feeder → PG Roller Crusher → High-Frequency Screen → Conveyor
Description: Recommended for generating fine aggregates, crushed sand, or preparing raw feed for grinding mills with minimal dust generation.
Configuration: Material Silo → PG Roller Crusher → Bucket Elevator → Storage Bin
Description: Optimized for handling brittle materials like clinker and slag, maximizing product yield without over-pulverizing the material.
Overload Protection: Equipped with spring or hydraulic safety mechanisms to protect the rollers from uncrushable materials (e.g., tramp iron).
ISO Certified Manufacturing: Built under strict industrial quality control standards ensuring high reliability and structural integrity.
Operator Safety Focus: Features fully enclosed drive guards and easily accessible emergency stop systems for a secure working environment.
Wear Part Guarantee: High-manganese alloy rollers undergo rigorous metallurgical testing for maximum wear resistance and extended lifespan.
Provide your material specifications and production targets.
Our engineers will recommend the most suitable model and configuration within 24–48 hours.
Material Type • Feed Size • Required Capacity • Output Size
