China
Huixian, Henan
service1@hanhaicasting.com
+86 191 0373 1073
ISO 9001 & ISO 14001
Standards for the Mining Industry
Huixian, Henan
+86 191 0373 1073
Standards for the Mining Industry
Designed for demanding mining and aggregate applications, the HSC series integrates mechanical, hydraulic, and intelligent control technologies. Its innovative single-cylinder design simplifies maintenance while offering automated overload protection and dynamic CSS (Closed Side Setting) adjustments, ensuring maximum uptime and optimal crushing performance.
The HSC Single Cylinder Hydraulic Cone Crusher represents the pinnacle of modern crushing technology. Engineered for high-efficiency secondary and tertiary crushing, it combines a robust mechanical design with advanced hydraulic controls to deliver exceptional throughput, high crushing ratios, and superior final product shape.
Featuring a fully automated hydraulic system, the HSC series allows for dynamic, under-load Closed Side Setting (CSS) adjustments and provides instant tramp iron overload protection. Its streamlined single-cylinder structure significantly simplifies internal mechanics, which reduces routine maintenance time, minimizes downtime, and ensures reliable performance even when processing the hardest ores.
Designed for seamless integration into demanding aggregate and mining operations, the HSC Cone Crusher works synergistically with primary jaw or gyratory crushers and screening equipment to maximize your plant’s overall productivity and operational profitability.
The HSC Single Cylinder Hydraulic Cone Crusher operates on a highly efficient eccentric gyration principle. Driven by the motor, the eccentric sleeve rotates, forcing the main shaft and the mantle to gyrate continuously within the crushing chamber.
As the mantle gyrates towards the stationary concave (bowl liner), the material is subjected to powerful compression, bending, and interparticle crushing. When the mantle moves away, the crushed material falls and is discharged from the bottom, ensuring continuous high-capacity production.
The advanced single hydraulic cylinder located at the base dynamically supports the main shaft. This allows for precise, real-time Closed Side Setting (CSS) adjustments and provides automatic “tramp iron” overload protection, safely clearing uncrushable materials without manual intervention.
1. Material Feeding: Raw material continuously enters the upper crushing chamber from the top feed hopper.
2. Eccentric Gyration: The rotating eccentric sleeve drives the main shaft, causing the mantle to close and open the gap against the concave.
3. Laminated Crushing : Material is progressively fractured through powerful direct compression and interparticle rock-on-rock crushing.
4. Intelligent CSS Control : The bottom hydraulic cylinder adjusts the main shaft’s height to precisely define the final discharge size.
5. Automatic Overload Protection : Uncrushable objects trigger the hydraulic system to lower the shaft, safely clearing the chamber and instantly resuming operation.
Top Feeding → Eccentric Gyration → Laminated Crushing → Hydraulic Discharge Control → Automated Protection
| Model | Cavity Type | Max Feeding Size (mm) | Minimum Output Size (mm) | Capacity (t/h) | Motor Power (kw) | Overall Dimension (mm) |
|---|---|---|---|---|---|---|
| HSC100 | C2 (Extra Coarse) | 240 | 22 | 85-170 | ≤90 | 1550×1575×2545 |
| HSC100 | C1 (Medium Coarse) | 200 | 19 | 70-130 | ≤90 | 1550×1575×1965 |
| HSC100 | F (Fine) | 135 | 10 | 45-115 | ≤90 | 1550×1575×1965 |
| HSC100 | F1 (Medium Fine) | 65 | 8 | 35-80 | ≤90 | 1550×1575×1965 |
| HSC100 | F2 (Extra Fine) | 35 | 4 | 27-60 | ≤90 | 1550×1575×1965 |
| HSC160 | C (Coarse) | 235 | 19 | 90-275 | ≤160 | 1875×1920×3195 |
| HSC160 | F (Fine) | 185 | 13 | 66-210 | ≤160 | 1875×1920×2400 |
| HSC160 | F1 (Medium Fine) | 90 | 10 | 65-165 | ≤160 | 1875×1920×2400 |
| HSC160 | F2 (Extra Fine) | 50 | 6 | 48-105 | ≤160 | 1875×1920×2400 |
| HSC250 | C (Coarse) | 300 | 25 | 120-345 | ≤250 | 2100×2320×4096 |
| HSC250 | F (Fine) | 215 | 16 | 110-395 | ≤250 | 2100×2320×2780 |
| HSC250 | F1 (Medium Fine) | 110 | 13 | 115-340 | ≤250 | 2100×2320×2780 |
| HSC250 | F2 (Extra Fine) | 70 | 8 | 90-255 | ≤250 | 2100×2320×2780 |
| HSC250 | C2 (Extra Coarse) | 560 | 41 | 335-1050 | ≤250 | 2100×2320×2780 |
| HSC315 | C (Coarse) | 500 | 38 | 305-895 | ≤315 | 2380×2735×4630 |
| HSC315 | F (Fine) | 275 | 16 | 170-565 | ≤315 | 2380×2735×3265 |
| HSC315 | F1 (Medium Fine) | 135 | 16 | 190-505 | ≤315 | 2380×2735×3265 |
| HSC315 | F2 (Extra Fine) | 65 | 13 | 205-320 | ≤315 | 2380×2735×3265 |
Customization Options: Our engineering experts can tailor the HSC Cone Crusher to your exact site requirements. Upgrades include premium IEC/NEMA motors (e.g., ABB, Siemens), customized high-manganese steel wear liners for extreme abrasion, regional voltage configurations, and fully integrated automated lubrication and CSS (Closed Side Setting) control systems.
Advanced Hydraulic Control: Fully automated system for dynamic CSS (Closed Side Setting) adjustments and instant tramp-iron overload protection.
Simplified Maintenance: The streamlined single-cylinder structure minimizes moving parts, significantly reducing routine maintenance time and operational costs.
Superior Particle Shape: Optimized crushing cavity combined with a laminated crushing principle ensures high throughput and excellent cubical final products.
Heavy-Duty Durability: Constructed with a robust cast steel frame and premium wear-resistant alloys to withstand the toughest abrasive environments.
Secondary and tertiary crushing of highly abrasive metallic ores
High-quality manufactured sand and aggregate production from hard rocks like granite and basalt.
Large-scale commercial quarrying and continuous-duty mining operations.
Processing lines requiring strict output gradation and high crushing ratios.
For optimal system performance, the HSC Cone Crusher is typically integrated with:
Primary Jaw or Gyratory Crusher for the initial stage of size reduction.
Multi-deck vibrating screens to establish a closed-circuit for precise product sizing.
Heavy-duty belt conveyors for efficient and continuous material transfer.
Centralized automated control and dust suppression systems for compliant, safe operations.
Configuration: Primary Jaw Crusher → Vibrating Screen → HSC Cone Crusher → Belt Conveyor.
Recommended for: Efficient medium-to-hard rock size reduction immediately following primary crushing.
Configuration: HSC Cone Crusher → Multi-Deck Vibrating Screen → Oversize Return Conveyor (Closed Circuit).
Recommended for: Strict output size control and maximizing the yield of specific fine aggregate grades.
Configuration: Jaw Crusher → HSC Cone Crusher → VSI Sand Maker (Optional) → Final Screening.
Recommended for: High-capacity production of premium, cubical-shaped gravel and manufactured sand.
Automatic Overload Protection: The smart hydraulic system instantly detects tramp iron, lowering the main shaft to safely clear uncrushable debris without mechanical damage.
Premium Metallurgical Quality: The heavy-duty main frame and crushing mechanisms are engineered from high-strength cast steel and wear-resistant alloys for maximum longevity.
Automated Lubrication System: Equipped with interlocked temperature, pressure, and flow sensors to ensure continuous cooling and safe operation of all internal bearings.
Rigorous Factory Testing: Every unit undergoes strict continuous-load testing, vibration analysis, and full operational inspections prior to factory dispatch.
Provide your material specifications and production targets.
Our engineers will recommend the most suitable model and configuration within 24–48 hours.
Material Type • Feed Size • Required Capacity • Output Size
