الصين
هويشيان، خنان
service1@hanhaicasting.com
+86 191 0373 1073
ISO 9001 وISO 14001
معايير صناعة التعدين
هويشيان، خنان
+86 191 0373 1073
معايير صناعة التعدين
الصفحة الرئيسية – المنتجات - تفاصيل المنتج
The PFL series integrates the operational benefits of both impact and hammer crushers. Featuring a unique screenless discharge design, it effectively processes materials with high moisture content without clogging. Engineered for easy maintenance and low energy consumption, it is the ideal solution for the fine crushing of limestone, cement clinker, coal, and other medium-hard minerals.
The PFL Vertical Compound Crusher is an advanced fine crushing machine engineered for medium-hard and brittle materials. By intelligently combining the principles of impact and hammer crushing within a vertical cylindrical chamber, it delivers an exceptionally high reduction ratio and efficient particle size reduction.
A defining advantage of the PFL series is its unique screen-free bottom discharge design, which effectively prevents material blockage even when processing high-moisture content materials. Equipped with a robust vertical shaft and high-wear-resistant alloy hammerheads, the crusher guarantees stable, low-maintenance performance under rigorous, continuous industrial operation.
Designed for seamless integration into complex crushing and grinding systems, the PFL Vertical Crusher works efficiently upstream of ball mills or alongside screening equipment, making it an indispensable asset in cement plants, mining operations, and aggregate production lines.
The PFL Vertical Compound Crusher operates on a highly efficient two-stage reduction principle, integrating impact and hammer crushing within a single vertical cylindrical chamber. Bulk material is fed vertically from the top and falls directly onto the high-speed rotating upper rotor.
Driven by intense centrifugal force, the material is accelerated and violently thrown against the rugged inner impact liners. As the material continues to cascade downward through the chamber, it is subjected to rapid, successive strikes from multiple tiers of high-wear-resistant alloy hammers, causing continuous fragmentation and internal material-on-material collision.
A defining mechanical advantage of this process is its screenless bottom discharge design. Once the material is reduced to fine particles through these repeated impacts, it simply drops out of the machine by gravity. This free-flow mechanism effectively eliminates choking and clogging, even when processing materials with high moisture levels.
1. Top Feeding – Bulk material enters the upper crushing zone smoothly through the vertical top feed opening.
2. Primary Impact – The high-speed upper rotor accelerates the material outward, smashing it against the heavy-duty casing liners.
3. Secondary Hammer Milling – Material falls into the lower chamber, encountering repeated shear and impact forces from multi-layer hammers.
4. Continuous Collision – Particles constantly bounce between the fast-moving rotor and stationary walls, breaking against each other for optimal size reduction.
5. Screenless Discharge – Crushed material drops freely through the open bottom instantly, preventing blockages and ensuring continuous output.
Top Feeding → High-Speed Impact → Multi-tier Hammering → Screenless Discharge → Fine Product
| الطراز | قطر الأسطوانة (مم) | حجم التغذية (مم) | حجم الإخراج (مم) | السعة (طن/ساعة) | قوة المحرك (كيلوواط) | الوزن (ر) | البعد الكلي (مم) |
|---|---|---|---|---|---|---|---|
| PFL-800 | 800 | <50 | <5,90% | 5-15 | 22 | 2.1 | 2100×1200×1700 |
| PFL-1000 | 1000 | <50 | <5,90% | 10-30 | 45 | 3.2 | 2600×1400×1900 |
| PFL-1250 | 1250 | <50 | <5,90% | 20-60 | 75 | 4.7 | 2800×1600×2100 |
| PFL-1500 | 1500 | <60 | <5,90% | 30-80 | 110 | 7.2 | 3100×1900×2200 |
| PFL-1750 | 1750 | <60 | <5,90% | 40-100 | 160 | 10.8 | 3710×2360×2390 |
| PFL-2000 | 2000 | <80 | <5,90% | 60-130 | 200 | 15.1 | 4100×2660×2620 |
خيارات التخصيص: Our engineering team can accommodate specific operational requirements, including custom IEC/NEMA motor brands (e.g., ABB, Siemens), specialized high-chromium alloy hammerheads for highly abrasive materials, localized voltage standards, and Variable Frequency Drive (VFD) control panels for precise rotor speed adjustment.
No-Clogging Design: Screenless bottom discharge easily handles materials with high moisture content (up to 15%) without blocking.
نسبة تخفيض عالية: Combines impact and hammer crushing mechanisms for superior fine crushing efficiency and lower energy consumption.
Extended Component Lifespan: Rotors and hammers are crafted from premium high-chromium alloys for exceptional wear resistance.
Simplified Maintenance: Equipped with large inspection doors, allowing quick and convenient access for rotor inspection and hammer replacement.
Fine crushing of raw cement materials, clinker, and dolomite.
Processing medium-hard minerals like coal, glass, and ceramics.
High-yield pre-grinding operations in mining and metallurgy.
Artificial sand making and fine aggregate production.
مغذي اهتزازي for regulated and continuous material feeding
Belt conveyor for smooth discharge handling and transport
Screening equipment for precise particle size classification
Optional dust collection system للامتثال البيئي الصارم
التكوين: Silo → Weighing Feeder→ PFL Vertical Crusher →Bucket Elevator→Ball Mill
Ideal for reducing clinker size before the ball mill, significantly increasing overall milling system efficiency and output.
التكوين: Jaw Crusher (Primary) → PFL Vertical Crusher (Fine)→ Vibrating Screen → Sand Washer
Perfect for shaping and fine-crushing limestone or dolomite to produce high-quality, evenly graded construction aggregate.
التكوين: حزام التغذية → PFL Vertical Crusher ← الحزام الناقل الحزامي ← المخزون
يضمن التصميم السفلي بدون غربلة معالجة مستمرة وخالية من الانسداد للفحم الرطب أو الخبث أو الصخور شديدة التجوية.
تصميم غلاف متين: يضمن الغلاف الفولاذي السميك المقاوم للتآكل السلامة الهيكلية وسلامة المشغل أثناء عمليات الصدمات الداخلية عالية السرعة.
حماية من التحميل الزائد: مصممة لمنع تلف المحرك في حالة دخول الحديد المتشرد غير القابل للسحق عن طريق الخطأ إلى حجرة التكسير.
قطع غيار التآكل الممتازة: يتم صب الدوّارات والمطارق من سبائك عالية الكروم تحت رقابة معدنية صارمة لضمان جودة ثابتة وطول العمر.
مراقبة الاهتزازات (اختياري): يمكن دمجها مع أنظمة الاستشعار الذكية لتتبع حالة الماكينة وتقليل وقت التعطل ومنع الأعطال الحرجة.
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سيوصي مهندسونا بأنسب طراز وتهيئة في غضون 24-48 ساعة.
نوع المادة - حجم المادة - حجم التغذية - السعة المطلوبة - حجم الإخراج
