مبيت المحمل

الصفحة الرئيسيةالمنتجات - تفاصيل المنتج

مبيت المحمل

precision-engineered large-scale steel bearing housings for heavy-duty rotary equipment, ensuring stable shaft support and long-term reliability in harsh industrial environments.

Engineered to meet exact OEM specifications, our heavy-duty bearing housings provide precise bearing alignment, structural rigidity, and vibration control for rotary kilns, ball mills, crushers, and other high-load transmission systems. We specialize in custom large-scale castings, offering complete metallurgical control from melting and secondary refining to final precision machining of bearing seats.

مبيت المحمل

نظرة عامة على المنتج

Load-Bearing Structure

Designed to support heavy radial and axial loads, the bearing housing ensures stable shaft positioning and long-term structural integrity in large rotary systems.

Its reinforced casting structure minimizes deformation under continuous operation.

Precision Bearing Seat

The internal bearing seat is CNC-machined to meet strict dimensional tolerances, ensuring accurate bearing fit and proper alignment.

This reduces vibration, uneven wear, and premature failure.

High-Strength Steel Casting

Manufactured from high-grade carbon or alloy steel, the housing delivers excellent mechanical strength and fatigue resistance.

Heat treatment processes enhance hardness, durability, and long service life.

Harsh Environment Reliability

Engineered for demanding industrial conditions, the bearing housing performs reliably in high-temperature, dusty, and heavy-impact environments.

Surface treatment options are available to improve corrosion resistance.

المواصفات الفنية

技术规格参数表
PARAMETERSPECIFICATION
Casting Weight Range1,000 kg – 80,000 kg (Per Single Piece, Customizable)
Maximum Overall DimensionUp to 8,000 mm (Length / Width / Height Based on Drawing)
Material Grades Carbon Steel & Alloy Steel:
ASTM A216 WCB / ASTM A148 (90-60, 105-85) / ASTM A27
EN 10293 / DIN 42CrMo4 / 34CrNiMo6 / GB Standards Available
Mechanical Properties (After Heat Treatment) Tensile Strength: 500 – 900 MPa
Yield Strength: 300 – 700 MPa
Impact Toughness: ≥20 J (Optional Requirement)
المعالجة الحراريةNormalizing / Quenching & Tempering (Q&T) / Stress Relieving (As per Mechanical Requirement)
Bearing Seat MachiningCNC Machined Bearing Bore & Mounting Interfaces (Tolerance per Drawing Requirement)
Bearing Bore AccuracyIT6 – IT8 (Depending on Application Requirement)
Dimensional Tolerance (Casting)ISO 8062-3 CT10 – CT12
Surface Finish (Machined Areas)Ra 1.6 – Ra 3.2 (Bearing Seat & Critical Contact Surfaces Only)
NDT & Inspection100% UT / MT on Critical Areas, RT Available Upon Request
Dimensional InspectionCMM / Laser Tracker / Bore Alignment Verification
Quality Documentation Mill Test Certificate (MTC)
Heat Treatment Report
NDT Report
Dimensional Inspection Report
Full Traceability Records
Operating ConditionsDesigned for high-temperature, dusty and heavy-load environments (Operating range customized per project)
Corrosion Protection (Optional)Anti-rust coating / primer painting / customized protection for coastal or humid environments
Packaging & DeliveryExport seaworthy packing (steel frame / plywood case) + moisture protection, suitable for long-distance shipment
Third-Party Inspection (Optional)BV / SGS / TÜV or customer-appointed inspection available before shipment

Manufacturing Process

Pattern Design & Simulation

1. Pattern Design & Simulation

We begin with detailed pattern design based on customer drawings and load requirements. Casting simulation software is used to optimize feeding systems, minimize shrinkage defects, and ensure internal soundness before production.

 

Molding & Core Assembly

2. Molding & Core Assembly

High-strength resin sand molding and precise core assembly ensure dimensional accuracy and structural stability for large bearing housings.

Strict control of mold compaction and positioning reduces deformation risk during pouring.

Steel Melting & Secondary Refining

3. Steel Melting & Secondary Refining

Molten steel is produced in electric arc furnaces with secondary refining to control chemical composition and reduce impurities.

This guarantees mechanical strength and fatigue resistance for heavy-duty applications.

Controlled Pouring & Solidification

4. Controlled Pouring & Solidification

Precision-controlled pouring ensures uniform metal flow and reduces internal stress concentration.

Solidification is monitored to achieve optimal grain structure and minimize internal defects.

المعالجة الحرارية

5. Heat Treatment

Normalizing or Quenching & Tempering is applied based on mechanical requirements to enhance tensile strength, toughness, and structural stability.

Temperature control is strictly monitored to ensure consistent material properties.

التصنيع الآلي الدقيق

6. Precision Machining

CNC machining centers process bearing seats and mounting interfaces to achieve required tolerance and surface finish.

Bore alignment and concentricity are carefully verified before delivery.

Inspection & Quality Assurance

7. Inspection & Quality Assurance

Each bearing housing undergoes dimensional inspection, ultrasonic testing (UT), magnetic particle testing (MT), and optional third-party inspection before shipment.

Full documentation and traceability records are provided.

ضمان مراقبة الجودة

Our quality control system covers every stage from raw material inspection to final delivery. Each bearing housing undergoes strict testing procedures to ensure structural integrity, dimensional accuracy, and long-term operational reliability.

الصناعات التطبيقية

Our bearing housings are widely used in heavy-duty rotary systems across multiple industrial sectors requiring high load capacity and stable performance.

Cement Industry

Used in rotary kilns, clinker coolers, and grinding mills where high temperature and continuous operation are required.

Mining & Mineral Processing

Applied in crushers, ball mills, and conveying systems operating under heavy shock loads and abrasive conditions.

Metallurgical Industry

Supporting rotating equipment in steel plants and smelting facilities with demanding load requirements.

Power & Energy

Used in large rotating machinery within thermal and industrial power generation systems.

Manufacturing Capacity Parameters

Max Single Casting Weight
60- 0 t
Annual Casting Output
6000- 0 kt
Max Liquid Steel Pouring Capacity
80- 0 t
Max Machining Diameter
0 m

الأسئلة الهندسية المتداولة

What information is required for quotation?

Technical drawings, material grade, heat treatment requirements, and operating conditions are required for accurate pricing. Our engineering team can assist if only equipment data is available.

What is the typical production lead time?

For large bearing housings, standard lead time ranges from 45–75 days depending on casting weight and machining scope.

What inspection standards do you provide?

UT and MT are performed on critical areas. RT and third-party inspection (BV / SGS / TÜV) are available upon request.

Can you manufacture according to OEM drawings?

Yes. All bearing housings are produced strictly according to customer drawings and specified tolerance requirements.

Submit Your Engineering Drawings for Technical Evaluation

Our engineering team will assess manufacturability, structural integrity, and cost feasibility within 48 hours.